Is there a point in your sawmill line where measurement, control, or yield could be improved? Lisker’s measurement and optimization systems can be utilized at various stages: log feeding and rotation, different phases of sawing, production control and monitoring, and lumber grading.
Our solutions are based on our long-term experience with the sawing process and various line configurations. Thorough assessment, appropriate solutions, and precise project management ensure successful delivery and measurable benefits from the moment of commissioning.
How the Delivery Project Progresses
We have delivered over 350 measurement and optimization systems to various sawmill lines. Our solutions help improve sawmill line efficiency: more value from each log, better yield, less waste, and more consistent production.
1
Assessment
Planning begins with assessing the customer’s needs and the sawmill line’s current situation. We review production objectives, the line’s existing structure, automation in use, measurement points, and potential areas for improvement.
The objective is to ensure that the selected solution meets the actual need and fits the existing line. Following the assessment, we propose the most suitable solution.
Read more
At this stage, we determine, for example:
- which process stage is to be measured, controlled, or optimized
- what production benefit is being pursued
- how the system integrates with existing automation
- what type of space the equipment will be installed in
- what requirements related to mechanical installation or data transfer exist in the project
- who will participate in the project from the customer’s side, Lisker’s side, and other suppliers
2
Design
Following the assessment, the technical solution is designed. At this stage, the system configuration, measurement points, software functionalities, automation interfaces, and user interface requirements are defined.
Read more
Lisker’s measurement devices are proven industrial technology. The devices themselves are kept as standardized as possible to maintain their operational reliability.
Customer-specific customizations are often made to system interfaces, reporting, and, when necessary, user interface views. The customer can also influence what information is displayed to the user and how the system supports the operator’s work. This ensures the delivery is tailored to the customer’s sawmill line and production needs.
At this stage, the following are defined, for example:
- the technical scope of the system
- required cameras, sensors, servers, and other components
- content of the user interface and main display
- reporting and data requirements
- connections to PLC, automation, and other systems
3
Scheduling and Project Preparation
Once the solution is defined, the project is scheduled together with the customer and, when necessary, other suppliers.
Sawmill shutdowns, production schedules, and work phases of other contractors directly affect project success—therefore, scheduling is done so that all parties know what is expected of them and when.
Read more
Project preparation takes into account, for example:
- production schedules and potential shutdowns
- Lisker’s delivery and installation schedule
- the role of the automation and PLC supplier
- mechanical modifications or preparations
- electrical and network connections
- preparatory work under the customer’s responsibility
- timing of testing and commissioning
- preliminary installation and commissioning plan
4
Installation
During the installation phase, the system is integrated into the customer’s sawmill line. Lisker has experience from numerous deliveries, and each sawmill line is handled individually.
Thorough groundwork helps resolve any unexpected issues quickly. The objective is for installation to proceed according to the agreed schedule and for the system to be ready for the commissioning phase.
Read more
During the installation phase, the following are performed, for example:
- mechanical installation of equipment
- electrical and network connections
- integration of the system with automation
- software installation and configuration
- verification of measurement points
- preliminary tests under line conditions
5
Commissioning and Training
During commissioning, the system is tested, adjusted, and verified under actual production conditions. At the same time, users are trained in operating the system.
Read more
At this stage, particular focus is placed on:
- testing system operation
- verifying measurement results and control
- reviewing the user interface and displays
- training operators
- addressing production personnel’s questions
- any fine-tuning during commissioning
6
Support, Maintenance, and Further Development
Lisker’s delivery project does not end with installation or commissioning. System operation, maintenance, and development are part of a long-term customer relationship.
When needed, assistance is available remotely, on-site, or through scheduled maintenance.
Read more
After commissioning, Lisker supports the customer in, for example:
- technical support
- maintenance and inspections
- system adjustment
- software updates
- utilizing production data
- evaluating new development needs
Would You Like to Improve Your Sawmill Line’s Yield?
Contact us, and we will determine which solution is right for you!
